Aluminum Tubing 92″ x 1″ .050 Wall 6063 T6 by Randall

Description

Product Overview

Randall Manufacturing presents a high‑quality 92‑inch aluminum tube engineered for demanding industrial and creative applications. With a 1‑inch outer diameter and a .050‑inch wall thickness, the tube balances lightweight handling with robust structural integrity. Crafted from 6063 alloy in the T‑6 temper, the material exhibits excellent corrosion resistance, making it suitable for environments exposed to moisture, chemicals, or outdoor conditions. The tube’s precise dimensions and uniform wall thickness ensure predictable performance across a wide range of projects, from architectural framing to custom furniture fabrication.

Each tube is produced in the United States under strict quality‑control protocols, guaranteeing consistency from batch to batch. The silver‑finished surface provides a clean, professional appearance while also offering a degree of UV protection. With a nominal length of 96 inches and packaged in quantities of 1,000, the product is designed for both small‑scale prototyping and large‑scale production runs, delivering cost‑effective scalability for manufacturers and fabricators alike.

Usage

Designed for versatility, this aluminum tube excels in a variety of sectors. In architectural projects, it serves as a reliable component for structural frames, decorative columns, and support beams, where its strength‑to‑weight ratio reduces overall load without compromising safety. Transportation manufacturers rely on the tube for chassis components, roll cages, and lightweight sub‑frames, benefiting from its resistance to fatigue and corrosion. Furniture designers appreciate the tube’s clean lines and durability for modern, industrial‑style pieces such as table legs, shelving supports, and custom lighting fixtures.

Because the tube is compatible with standard machining processes, it can be easily cut, drilled, or welded to meet specific design requirements. Its dimensional stability ensures that post‑fabrication measurements remain within tight tolerances, reducing the need for rework. Whether used in prototype development, small‑batch production, or high‑volume manufacturing, the tube provides a dependable foundation for innovative designs.

Why Choose Us

Choosing Randall Manufacturing means selecting a partner committed to quality, reliability, and customer satisfaction. Our aluminum tubes are sourced from premium 6063 alloy stock and undergo a rigorous T‑6 tempering process that enhances mechanical properties while preserving workability. Each batch is inspected for dimensional accuracy, surface finish, and material consistency, ensuring that you receive a product that meets or exceeds industry standards.

Beyond product excellence, we provide comprehensive support throughout the purchasing journey. Our technical team is available to assist with material selection, fabrication advice, and troubleshooting, helping you achieve optimal results with minimal downtime. With fast shipping options and flexible bulk ordering, we accommodate both urgent project timelines and long‑term inventory planning.

Key Features

• Precise 1″ outer diameter and .050″ wall for consistent strength
• Corrosion‑resistant 6063 T‑6 alloy suitable for outdoor and wet environments
• Made in the USA with strict quality‑control for reliable performance
• Easy to cut, drill, and weld, supporting versatile fabrication methods
• Responsive customer support and flexible bulk ordering options

Installation Guidance

When installing the aluminum tube, begin by measuring and marking the required lengths using a calibrated steel ruler or digital measuring device to ensure accuracy. For cutting, employ a fine‑toothed saw blade or a CNC cutter designed for non‑ferrous metals to achieve clean, burr‑free edges. After cutting, deburr the ends with a file or rotary tool to prevent sharp edges that could compromise assembly integrity.

For joining sections, select appropriate connectors such as threaded couplings, welding fixtures, or mechanical fasteners based on the intended load and environmental conditions. If welding, use TIG welding with argon shielding to maintain the alloy’s corrosion resistance and avoid oxidation. Apply a compatible aluminum primer and finish if additional surface protection is desired, especially for outdoor installations.

Maintenance & Care

To preserve the tube’s appearance and performance, clean the surface periodically with a mild detergent and a soft cloth, avoiding abrasive cleaners that could scratch the finish. In corrosive environments, consider applying a clear anodized coating or a protective paint system to extend service life. Inspect joints and connections regularly for signs of wear, fatigue, or corrosion, and replace components as needed to maintain structural integrity.

When storing unused tubes, keep them in a dry, temperature‑controlled area away from direct sunlight and chemical vapors. Stack tubes horizontally on a stable surface, using protective padding between layers to prevent dents or deformation. Proper storage practices help retain dimensional accuracy and surface quality for future projects.

Technical Specifications

Material: 6063 Aluminum Alloy (T‑6 Temper)
Outside Diameter: 1.00 inch (25.4 mm)
Wall Thickness: .050 inch (1.27 mm)
Length: 96 inches (2440 mm) per tube
Finish: Silver, smooth surface
Weight: Approximately 2.8 lbs (1.27 kg) per tube
Tolerance: ±0.001 inch on diameter and wall thickness
Compliance: Meets ASTM B221 standards for aluminum alloy tubes

FAQ

What applications is this aluminum tube best suited for?

The tube is ideal for architectural framing, transportation chassis components, custom furniture, and any project requiring a lightweight yet strong structural element. Its corrosion resistance also makes it suitable for outdoor installations and marine environments.

Can the tube be welded or brazed?

Yes, the 6063 T‑6 alloy can be TIG welded with appropriate filler material. For brazing, use a compatible aluminum brazing alloy and ensure proper cleaning to achieve a strong, leak‑free joint.

Is the tube available in other lengths or diameters?

While this listing specifies a 96‑inch length and 1‑inch diameter, Randall Manufacturing offers a range of sizes and wall thicknesses. Contact our sales team for custom dimensions or bulk‑order options.

How do I ensure the tube meets my project’s tolerance requirements?

All tubes are manufactured to ASTM B221 tolerances, with a typical diameter and wall thickness variation of ±0.001 inch. For critical applications, request a certification of compliance or a sample batch for verification before full‑scale production.

What support does Randall Manufacturing provide after purchase?

Our technical support team assists with material selection, fabrication advice, and troubleshooting. We also offer after‑sales service, including replacement of defective units and guidance on maintenance practices to maximize product lifespan.